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Upgrade double extrusion E3D chimera

Dual Extrusion upgrade – E3D Chimera

Upgrade Double Extrusion E3D Chimera

The kit contains:

  • 1 motor kit+ extruder + stepper motor driver
  • 2 meters of PTFE tubing
  • 1 screw set
  • 1 E3D Chimera kit
  • 1 fan extender board

E3D Chimera installation guide

You will find the installation guide on the E3D official website

Necessary plastic parts

You will find the needed plastic parts on thingiverse. they are compatible with Scalar 3D printers. You will need the following parts:

Hot end installation

You need 3 M3x8 screws in order to attach the hot end heat-sink on the plastic holder Use the screws from the back of the plastic part to hold the hot end in place. 1 M3x20 thermoplastic screw in to be installed on the hole behind the inductive probe support Install you inductive probes Finally, using 3 M3x10 screws, attach everything on the  X carriage starting from the 2nd hole from the top
E3D Chimera Dual extrusion upgrade

Extruders motors installation on the chassis

double extrusion E3D chimera, installation des moteurs d'extrusion
Extrusion motors are to be installed on the top of your chassis You can attache them on the spool holders extrusions as follow.
The 2 pneumatic connectors are to be installed at the output of the extruders. They will hold the ptfe tubing later on. In the kit you should have 2 extrusion gears. Make sure to install them both, 1 on each extruder. the goal here is to have the same extrusion gear on each extruder to make things easier later on. You will need to calibrate your Control>Motion>Estep/mm after you update your firmware.

PTFE tubing installation

You can now install the ptfe Tubing between the hot end and the different extruders. Important note: the left heating block corresponds to the extruder E0, and the right side heating block corresponds to the extruder E1 You need to cut the tube to length so that they are as short as possible and still guaranty smooth motion all over the print volume. A good tip would be to make sure that the hot end nozzle is as low as possible (near touching the bed) before cutting the tube, in order to have an optimal tube length.

Nozzle alignment

You can now align your 2 nozzles:
  • Make sure that your X axis is as parallel to your heat bed as possible
  • Lower the hot end until 1 nozzle is touching the bed
  • Using the 2 small screws on the side of the heat-sink, you can adjust the 2nd nozzle to that it also touches the bed.

Electronic wiring

Here is the wiring diagram of the E3D Chimera dual extrusion upgrade
Dual extrusion E3D Chimera Wiring diagram

Extruder 2 (E1) installation

You first need to install the driver for your new extruder motor on the remaining driver slot. Warning! Carefully note the driver orientation, the location of the small heat-sink and the small round potentiometer. They must be on the same orientation as the other drivers

Stepper motor driver calibration

You will now calibrate the stepper motor driver using a Ceramic screws driver (provided with Scalar L/ XLP)

Reminder on the Ceramic screw driver

This screw driver is electrically insulated. It’s used to adjust potentiometers when powered If you are using a standard non insulated screw driver you may damage your stepper driver.
tourne vis céramique
For the calibration purpose you will also need a multi-meter with the  2V DC caliber selected  (or similar).
  • Place the multi-meter black probe on the  USB connector metallic shielding of the arduino board (blue) located below the Ramps board (red).
  • Place the red probe over the small round potentiometer located next to the heat sink
  • Measure the voltage, you want 0.850mV
  • Using the ceramic screw driver, turn the potentiometer clockwise to increase the voltage.
  • Turn counter clockwise to decrease the voltage.

Fan extender board installation

RRD fan extender
This board is used to replace the power transistor that you re-used for your second hot end heater cartridge. You will need it to power your PLA cooling fan. Install it over the « servo » extension pins on the ramps 1.4 board (same for MKS gen boards)
This board need an external power supply in order to work. You need to unplug the E3D 30mm cooling fan from the « Y » shape splitter cable. Connect another « Y » splitter cable to it and plug back the 30mm fan to one of the available end. On the remaining end, connect the 20cm Female-Female extender cable. The other end of the cable is to be connected to the 12V input of the fan extender board (here on the left) Warning! take precautions with the polarities! Now connect the PLA cooling blower fan on the D11 location on the fan extender board.

Firmware upgrade

You need to upgrade your firmware in order to take into account your 2nd extruder. The upgrade procedure is located here The compatible firmware are labeled « Dual extrusion Chimera » If you 3D printer version / model is not listed, please make sure to contact us so that we can provide it.

Precautions after upgrading your firmware

  • Check that all your stepper motors are still turning in the proper direction. If not, just flip the motor connector on the electronic board side.
  • You will need to move the location or your existing X axis end stop. Push the hot end left until the right nozzle is located on the edge of the left side of the bed.  The left nozzle must get outside of the bed area. Now push the end stop against the X carriage and you are set.
  • You will also need to adjust ZOffset before printing. The probe tip must be around 1-2mm above the nozzle tip.
Upgrade CR-10 double Z

[CR-10] Dual Z Upgrade for CR-10

This page shows how to install the Dual Z Upgrade kit for CR-10 sold by 3D modular Systems.

This kit allows to install a 2nd Z axis stepper motor on your Creality CR-10 3D printer.

It will give you better print quality, and will increase Z motion precision.

THis upgrade is very important if you plan to use some auto bed leveling sensor such as  BLTouch

Kit content

Dual Z Upgrade for CR-10

  • 1 motor kit
  • 1 screw kit
  • 1 lead-screw + nut
  • 1 motor splitter cable
  • 1 plastic kit

Step 1 – Un-mounting

The main idea is to install the copper nut for the lead screw. For this you need to un-mount the right side of the X axis.

Upgrade double Z CR-10

This is the part with the belt tensioner

Upgrade double Z CR-10

Using the hex key provided with the printer kit, totally un-mount the right side of the wheel system.

Upgrade double Z CR-10

Remove the 2 screws that are holding the x axis extrusion profile.

Upgrade double Z CR-10

Step 2 – Installing the upgrade

You should have this part after un-mounting the axis.

Upgrade double Z CR-10

Use the black screws provided inside the upgrade kit and install the Eccentric nut

Upgrade double Z CR-10

Place back the eccentric nut inside the dedicated hole on the metal plate. Place the nut’s round part inside the metallic groove.

Upgrade double Z CR-10

insert the wheel

Upgrade double Z CR-10

Use the upgrade’s kit spacer

Upgrade double Z CR-10

Important! Make sure to use the spacer provided with the upgrade kit! Don’t use the one from the existing axis as both spacers don’t have the same height!

Upgrade double Z CR-10

Take the plastic part with the copper nut and a nylstop

Place the wheel on the screw and then a spacer before assembling both parts

Upgrade double Z CR-10

Just insert slightly the nylstop. Keep the nylstop loose!

Upgrade double Z CR-10

Upgrade double Z CR-10

Install both parts on the chassis. Also note that the nylstop here is still loose.

Upgrade double Z CR-10

On the other side, install 1 other screw from the upgrade kit.

Upgrade double Z CR-10

From left to right, install the following parts:

  • 1 spacer from the original kit (CR-10)
  • 1 wheel
  • 1 spacer from the upgrade kit (10mm)

Upgrade double Z CR-10

do the same for the bottom.

Upgrade double Z CR-10

Install 2 nylstops, and then tighten them using flat pliers.

Upgrade double Z CR-10

Upgrade double Z CR-10

In order to adjust the eccentric nut, you will need a size 10 flat key, or flat pliers if you don’t have this kind of keys.

Upgrade double Z CR-10

Turn the key in 1 direction or another in order to adjust the location of the wheel.

The wheel must be in contact with the Z axis extrusion groove.

Once properly set the Z axis must slide up and down freely with very little play.

Once in place tighten the nylstop nut.

Upgrade double Z CR-10

Seen from the front, the 2 Tnuts must be accessible.

We will now connect the X Axis extrusion

Upgrade double Z CR-10

From the back, turn the nuts so that they fit inside the extrusion.

Upgrade double Z CR-10

On the other side, Insert the hex key inside the dedicated hole to access the screw head.

Upgrade double Z CR-10

Step3 – Stepper motor installation

Mount the stepper motor at the base of the chassis.

Make sure that it’s perfectly aligned with the Nut and is laying perfectly flat on the base of the chassis.

Upgrade double Z CR-10

Screw the motor on the vertical double extrusion profile.

Upgrade double Z CR-10

Take the blue coupler

Note that the coupler has 2 holes with different diameters.

Upgrade double Z CR-10

Upgrade double Z CR-10

Also note that the motor shaft has some flat area.

Upgrade double Z CR-10

Align the coupler screws with the motor’s shaf’s flat area

The small diameter of the coupler is to be used on the motor shaft.

Upgrade double Z CR-10

Use the leadscrew now.

Upgrade double Z CR-10

Insert it from the top and let it spin freely to the bottom

You can use some lubricant if needed. (fine oils for screwing machines)

Upgrade double Z CR-10

The lead-screw must go down strait into the coupler.

Tighten the coupler screws

Upgrade double Z CR-10

Install the top Z axis idler

Upgrade double Z CR-10

Step4 – Z axis alignment

Use some flat object (here some kapton tape).

Place it on one side, and move down the axis until the bottom part of the x axis is touching the object.

Upgrade double Z CR-10

Do the same on the other side.

Upgrade double Z CR-10

Step 5 – Electronic wiring

Connect the stepper motor cable.

Upgrade double Z CR-10

You are going to put your hands inside the electronic box. Make sure to disconnect the electronic box from your  power plug!

At the bottom of the electronic box you will find 5 screws to remove.

Upgrade double Z CR-10

Use a hex key to remove them.

Upgrade double Z CR-10

Upgrade double Z CR-10

In order to remove the Power supply, you need to remove the 4 screws on the side of the electronic box.

Upgrade double Z CR-10

Remove the power supply from the top.

Upgrade double Z CR-10

At the top, near the LCD, you will find the main board.

Locate the Z axis cable

Upgrade double Z CR-10

Remove the Z axis wire and replace it with the splitter cable

Make sure to place the red wire facing top.

Upgrade double Z CR-10

Connect the Z axis cable to 1 end of the splitter cable.

Take the splitter so that the red wires are facing down.

On the Z axis cable you should see some clips on 1 side.

These must be facing you

Upgrade double Z CR-10

At the back of the electronic box, you have 2 metallic connectors and 1 wires output

Insert the stepper motor black connector inside this last hole.

Upgrade double Z CR-10

Once inside the cable must follow the other cables

Upgrade double Z CR-10

Connect it with the last end of the splitter wire

The red wire from the stepper motor must be connected with the red wire of the splitter wire

Upgrade double Z CR-10

You can use some tape in order to make sure the 4 wires are held together

Upgrade double Z CR-10

Use some cable tie to make sure the internal cables are properly held on the box.

Upgrade double Z CR-10

Step6 – Stepper motor calibration

Using the ceramic screw driver provided with the upgrade kit, you need to adjust the stepper driver current for both Z axis motor to be working.

tourne vis céramique

The best practice is to use a voltmeter

If you have a voltmeter, use the caliber closest to 2V DC .

Place the « + » probe directly on the metallic cap of the driver potentiometer.

Place the probe « – » directly on the GND terminal of the power supply where the big black cable is located at the bottom.

Warning! The next step requires the electronic box to be powered on!

Make sure to use the ceramic screw driver as it’s insulated. any other screw driver may damage the driver.

Power on the electronic box, measure the voltage as explained above.

Using the ceramic screw driver, turn clockwise so that the voltage is reaching about « 1Vdc« 

Using the LCD screen, lift up and down the z axis (prepare>Move axis >Z)

If the Z axis is moving freely then you are done. If not you may need to slightly increase the voltage.


If you don’t have any voltmeters, using the LCD screen, lift up and down the Z axis.

Turn clockwise until both stepper motors are able to properly lift the Z axis


Once finished you can power down the electronic box, unplug the power coord, and screw the electronic box back to normal.

You are done!

Scalar Upgrade – Dual Y (Double Moteur Y)

Cette page décrit les différentes étapes pour installer l’upgrade Dual Y (double moteur Y)  disponible ici

Cette upgrade est compatible avec les imprimantes Scalar L et Scalar XL Premium.

Le but de cette upgrade Dual Y

Cette upgrade à pour but de rajouter un moteur au niveau du système d’entraînement existant.

Elle permet d’avoir un moteur à l’arrière ainsi qu’à l’avant du système de déplacement du plateau.

Les 2 moteurs tournent dans le même sens .

De plus, ils sont reliés électriquement au même driver moteur.

Ceci leur permet d’être parfaitement synchrone.

Ces 2 moteurs permettent d’accompagner les courroies dans les 2 sens.

Le plateau est donc toujours parfaitement tiré dans les 2 directions .

Mise en place de l’upgrade

upgrade Dual Y

upgrade DUAL Y

upgrade DUAL Y

upgrade DUAL Y

upgrade DUAL Y

upgrade DUAL Y

upgrade DUAL Y

Placement du câble moteur

upgrade DUAL Y

upgrade DUAL Y

Raccordement électrique

Upgrade DUAL Y

Le raccordement électrique s’effectue par dessus l’installation initiale.

Pour ce faire il vous faut:

  1. Débrancher le câble moteur de votre axe Y en notant le sens du connecteur et la positions des différentes couleurs composant le câble.
  2. connecter le câble en forme de Y au niveau du connecteur du driver de l’axe Y. L’idéal est de placer les fils rouges du côté ou se trouvait le fil rouge du moteur précédemment.
  3. Reconnecter le moteur d’origine sur une des 2 sorties mâle du dédoubleur.
  4. Raccordez maintenant le nouveau moteur sur la dernière sortie de câble.
  5. Effectuez un déplacement vers l’avant ou l’arrière du plateau à l’aide de votre afficheur LCD
  6. Si le plateau bloque et que les moteurs font du bruit c’est qu’un des moteurs est raccordé à l’envers. Inversé le sens du connecteur du nouveau moteur.
  7. Effectuez à nouveau le test . En principe maintenant votre plateau devrait bien se déplacer en avant et en arrière. Vérifiez que le sens de déplacement correspond au même sens que celui d’origine ( un déplacement positif doit éloigner le plateau du contact de fin de course).
  8. L’installation est finie.

 

Dual extrusion kit for Scalar 3D printer

Upgrade kit for dual extrusion for Scalar 3D printer

Inside the kit

This dual extrusion kit compatible is compatible Scalar S / M / L / XL and XL Premium 3d printer having E3D Lite hotends

Kit content for dual extrusion on Scalar 3D printers

Y convector assembly

Kit for Dual extrusion on Scalar 3D printers

Y For Dual Extrusion

Y For Dual Extrusion

Installation of the dual extrusion kit over E3D lite hot end

Dual extrusion kit for Scalar 3D printer

Extruder support assembly

location of the extruder on the extrusion profile for DUal extrusion system

Firmware configuration

This tutorial shows how to edit Marlin RC8 firmware .

The procedure is similar for Marlin firmware RC8 and higher

Configuration pour Cura 15.XX

Cura parameters for Scalar Dual Extrusion systemCura parameters for Scalar Dual Extrusion system

Cura parameters for Scalar Dual Extrusion system

Cura parameters for Scalar Dual Extrusion system

Cura parameters for Scalar Dual Extrusion system

Cura parameters for Scalar Dual Extrusion system

Scalar L/XL/XL Premium

Paramètres cura pour double extrusion Scalar

M92 X100
M92 Y100
M92 Z2133.33

Scalar S

M92 X100
M92 Y100
M92 Z2560